PAPACKS Gigafactory 1 in Arnstadt at night
company · locations

Locations Developed and manufactured in Germany and Europe

Short distances, one contracting partner, plants you can audit: your molded part comes from our own production in Germany and the Netherlands — designed, manufactured and documented by the same people.

Overview

Three plants, one promise: we deliver

Ten lines in Arnstadt and Appingedam, development in Cologne, tool shops in Cologne and Arnstadt — capacity for your series production and one contracting partner from the first sample to ongoing call-offs.

Arnstadt · Gigafactory 1 + 2

Wet Molding, Dry Molding, Bottle

Technical molded parts, transport and food packaging — site certified to BRCGS Grade A. This is where the first PAPACKS Model S10 is installed.

BRCGS Global Standard Packaging Materials v7, TÜV Rheinland — Gigafactory 1 + 2

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Appingedam · PAPACKS Netherlands

Thermoforming

Thin-walled molded parts with a smooth surface on both sides — small formats in high volumes on three lines.

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Cologne · Headquarters and R&D

Development and tool making

Formulation, samples and production tool from the patented tooling concept — your project starts here.

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Arnstadt · Plant 1

PAPACKS Gigafactory 1

Your supplier of technical molded parts, transport and food packaging — at a site certified to BRCGS Global Standard Packaging Materials v7, Grade A, audited by TÜV Rheinland Cert GmbH. The certificate that supplier approvals in the food sector regularly require.

Illuminated facade of PAPACKS Gigafactory 1 in the evening
PAPACKS Gigafactory 1 — the first production site in Arnstadt.
Production hall of Gigafactory 1 with packed pallets
Production hall — production and shipping under one roof.
Molding station with a freshly formed molded fiber tray
Forming station — this is where the molded parts are made, cycle after cycle.
Employee operating the line control in Gigafactory 1
Line control — the lines in Arnstadt run under digital monitoring, every batch documented.

Arnstadt · Plant 2

PAPACKS Gigafactory 2

Primary packaging for food and non-food, right next to Gigafactory 1 — with a plant laboratory for batch-related inspection and a high-bay warehouse for your series call-offs. Site certified to BRCGS Global Standard Packaging Materials v7, Grade A, audited by TÜV Rheinland Cert GmbH.

Aerial view of PAPACKS Gigafactory 1 and 2 with solar panels near Arnstadt
Gigafactory 1 + 2 — with solar panels on the roof.
Production line in Gigafactory 2 with molded fiber parts running
Series production — primary packaging in live operation.
Freshly molded fiber trays on the conveyor belt
Molded parts — straight from the mold onto the belt.
Employee in a lab coat testing molded parts on a test instrument
Quality inspection — batch-related inspection in the plant laboratory.
High-bay warehouse of Gigafactory 2
Logistics — high-bay warehouse for series call-offs right at the plant.

Appingedam · Netherlands

PAPACKS Netherlands / Gigafactory 3

Thin-walled molded parts with a smooth surface on both sides in high volumes — for small formats that need to run cleanly on your filling line. Three Thermoforming lines, deliveries across Europe from Appingedam.

Aerial view of the PAPACKS plant in Appingedam on the waterfront
PAPACKS Netherlands — production site in Appingedam, province of Groningen.
Thermoforming line at the Appingedam plant
Thermoforming — three lines, smooth surface on both sides straight from the tool.
Production hall in Appingedam with production lines
Production hall — production on one level, short distances.
Tool with blue cavities at the Appingedam plant
Tooling technology — tools with multiple cavities per cycle.
Molded fiber parts in the tool carrier
Molded parts — thin-walled, smooth on both sides, straight from the tool carrier.

Cologne · North Rhine-Westphalia

Cologne develops your molded part — and the tool that takes it into series production

Formulation and samples are created in the R&D Innovation Hub, the production tool in the tool shops in Cologne and Arnstadt; the headquarters coordinates the plants and welcomes you in the showroom. You see your molded part before series production starts.

Office complex on Von-Hünefeld-Straße in Cologne housing the PAPACKS headquarters
Headquarters — showroom and workshops for your project, coordination of the three plants.
Building of the PAPACKS R&D Innovation Hub in Cologne
R&D Innovation Hub — development, sample making, production tools — and the automation of the lines (PAPACKS Green Robotics).
Freshly milled mold in the tool shop
Cologne tool shop — milled production mold before assembly.

Other locations

Advice close to your market — production in our own plants

In North America and the Czech Republic, you speak with a local contact; from Prague we serve Eastern Europe, and in Munich a development team supports the designers in Cologne. Tool making and production are located in Cologne, Arnstadt and Appingedam.

PAPACKS America location in Sparta, New York

Sparta · New York, USA

PAPACKS America

Your contact for North America — consulting and development for the US market.

Office building of PAPACKS Czech Republic in Prague, looking up at the facade

Prague · Czech Republic

PAPACKS Czech Republic

Your contact for the Czech Republic and Eastern Europe — consulting, quotes and samples on site.

Two PAPACKS employees with a milled molded fiber tool in front of the CNC machine

Munich · Bavaria

PAPACKS Manufaktur

Here we further develop tooling concepts and support the design team in Cologne. The production tools are made in the tool shops in Cologne and Arnstadt.

Other markets

Licensing program

Through the PAPACKS Molded Fiber License, partners can set up production in their market — with technology transfer and local value creation.

View the licensing program →

Frequently asked questions

What buyers ask about the plants

Molded fiber parts in Arnstadt; thin-walled molded parts made by Thermoforming, in high volumes, in Appingedam. We determine the assignment in the consultation based on your drawing. You can see which molded parts we make in the product overview.

BRCGS Global Standard Packaging Materials v7, Grade A: Gigafactory 1 and 2 in Arnstadt, audited by TÜV Rheinland Cert GmbH. ISO 9001:2015: Cologne and Gigafactory 1 + 2 Arnstadt.

Yes, by arrangement: you describe your project, and we agree the date and scope with you — with a supplier audit on request.

From Arnstadt and Appingedam, across Europe and worldwide. The delivery terms are set out in your quote.

Contact

Call, inquiry or plant visit — your choice

Head office

Cologne headquarters

Von-Hünefeld-Str. 1, 50829 Köln · +49 221 30163006 · contact@papacks.com

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Direct

Send inquiry

Describe your project — we will tell you which plant will make it and what the first step is.

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On site

Plant tour

For customers and prospects with a specific project: inspect plant and process at Gigafactory 1 + 2 in Arnstadt, as a supplier audit on request.

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