In the future it will become more and more important to be able to rely on reliably deliverable, innovative and safe products and packaging that are sustainably produced in Germany and Europe and that are based on the development of the circular economy and a fair production chain. With these quality features and our know-how in research and development, which has been continuously expanded over decades, we are always at your disposal.
Paper fiber molded parts for certified primary packaging for the food and medical / pharmaceutical industries. Certification according to the hygiene standards for packaging manufacturers of primary packaging according to ISO 9001 and other relevant management systems.
Capacity pa: + 180.000.000 pieces (2021) / + 360.000.000 pieces (2022)
(English terms: Molded pulp, Fiber pulp, Pulp molding)
Molded Pulp is a very environmentally friendly materialmade from waste paper, renewable fibers like hay, straw, hemp or the like Pulp material will be produced. The material Molded Pulp can be 100% recycled, is 100% recyclable and / or 100% compostable.
Everyone knows this wonderful material, fiber casting, and yet the material is only perceived when a product is pointed out, made of this material: Egg carton! This packaging provides comprehensive protection for the sensitive food product “eggs”, very simply and absolutely safely.
Unfortunately, this material, cast fiber, has literally disappeared into oblivion in the last few decades and would probably one day have been replaced by the modern, albeit environmentally unfriendly products, plastic and plastic. With the emerging topic of "sustainability", a new focus is set in the area of packaging and logistics. As a result, the use of plastic is viewed very critically. The industry is now trying to use substitutes, such as "natural plastics“Which in reality are not natural.
We at PAPACKS have brought the material fiber casting onto the stage of "sustainability" with our 3D concepts. We were nominated for the GreenTec Award 2017 among the last 3 candidates. We see this nomination as an homage for the material "Molded Pulp".
Today's made by us Molded Pulp is with the concept: Egg cartonsno longer to compare. Today's special requirements from the industry were the challenge for us as a fiber casting manufacturer and fiber casting producer to further develop and optimize production with the fiber cast material. Fiber forms are meanwhile water resistant, grease repellent and also fireproof and thus usable in a wide range of industries. Of the Automotive industry as transport trays and Packaging of food products the area of application extends to the end customer area.
The molded fiber parts are the ecological and also economic only answer for packaging and transportation solutions. With this material cast fiber the turning point has heralded "To ban plastic from the packaging world". In the area of transport and logistics, fiber cast is processed into transport trays and replaces the expanded trays Polystyrene (EPS) or extruded polystyrene (XPS) as foams known as well Styrofoam.
A characteristic of the material cast fiber is its versatility. The material itself has a high Shock absorption on. By adding various environmentally friendly fabrics the properties of the raw material can be enhanced or even changed. Nevertheless, these are molded fiber parts biodegradable or directly compostable, however, it is most effective direct reuse about a "green circulatory system“To shred the packaging after use and to use this material for the production of new molded fiber parts.
In addition to the protective function, the Molded Pulp Our 3D packaging also features a new, modern design with a high recognition value.
Fiber casting is made from waste paper fibers dissolved in water, renewable fibers such as hay, straw, hemp, etc. in a vacuum, pressing and drying process in the desired shape.
The biggest advantage we have Molded Pulp offer is the creation of a closed one Circulatory system for industry and manufacturing companies. We produce useful packaging or transport packaging Molded Pulp for your products in the circulatory system. This generally saves you on the cheap purchase of pulp-suitable material compared to plastic - You save costs for recycling / disposal as well as costs for the constant purchase of new raw materials, since the old ones stay in the cycle and are reused.
Based on our extreme drop test, from a height of approx. 3 meters, from a cardboard box with a cast fiber inlay filled with two heavy 0,75l bottles, you can see the protection and transport security that cast fiber offers a product like no other material.
Check out our video!
Look forward to topics that are of lasting interest to you.
With our newsletter you will not miss any information on PAPACKS product innovations, industry solutions, circular economy, research and development, events and workshops.